Purpose of the machine: the sorter is designed to homogenise the maximum size contained in the flow of the inlet process material. The machine brings to the desired size that remaining fraction of larger-sized particles, maximum 5-10% of the total, contained in the flow of the material, in order to avoid clogging the dosing devices of the downstream process system. Sorter Description: the sorter essentially consists of: - two counter-rotating rotors, each individually controlled by its own drive train consisting of electri motor, gearbox and hydraulic coupling - two grids (crushing plates), one for each rotor, manually adjustable to limit the maximum through size The rotors are composed of: - a series of cutting segments, made of steel with high resistance to wear and stresses, which can be replaced without having to remove the transmission shafts - a contaiment and support structure for the mechanical elements, equipped, in the areas affected by the flow and contact of the material, with anti-wear steel guards - two transmission shafts, one for each rotor, equipped with supports and bearings at each end - automatic overload protection systems - a carrier wheel system for fast transfer from the working position to the maintenance position - gearbox oil cooling control unit Field of use: For materials with a grinding index according to Bond up to about Wi=7 or up to a compressive strenght of material of about 300 MPa Advantages of the App Size Sorter: - crushing rotor shafts supported independently from gearboxes - crushing segments that can be replaced without having to remove the relative shafts - supports with metal and grease seals - low speed crushing so in without vibrations, noise and dust emissions - insensitive due to the fouling of wet material because self-cleaning - possible operation even of a single rotor to ensure system operation

- Specifically developed to be placed outdoor on top of silos - Diameter: DN 950 - Jet-pulse cleaning of filtering elements with compressed air - Round bag filtering elements (wide range of tissues available) - Available filtering surfaces: 16 and 21 m2 - Lateral electrofan available on request - Parts in contact with product in painted carbon steel or stainless steel AISI 304 - Aluminium flip-up cover hinged on one side - “Skysampler” flanged fitting for emission sampling available on request - ATEX and 1935/2004 certifications available on request - Lateral frontal door for easy access to the filtering elements available on request

Gate valves for interrupting material flow, to be installed on the loading / discharge outlets, with manual, pneumatic or electro-mechanical drive

Fitting in workshop or directly on system quick and easy installation without cylinder preparation, without screws thanks to already calendared rubber bars (hardness 70 Shore +-5) Non fiammable type FLAME STOP GRM2311 - original process with transverse grooves of 12 mm thickness moulded on a Corten steel backing plate of 2 mm. Increase of friction coefficient between the belt and the cylinder and therefore: no slipping or heating. Load being equal, a lower tension is required and the belt thus suffers less stress. Surfaces with special cuts for: self-cleaning of the cylinder and constant tension even in the presence of water.

Dynamic measuring cells in the detector sense changes in pressure. Once pre-programmed pressure values are exceeded, the detector reacts within microseconds to raise an alarm. The MEX Detector has up to two ceramic sensors within a single, solid housing. This is the only detector with algorithmic-based output and decision-making logic based on full-scale explosion tests, expert knowledge and application experience. The output and decision logic provides the highest detection security by evaluating the difference between an explosion pressure rise and process pressure variations. The ceramic cell sensors make the detector more resistant to mechanical damage and corrosive dusts, gases and liquids. By means of a field terminal box (“FAB”) the MEX Detector can be connected to various control units. Competitive advantages of the MEX Detector include: Dynamic pressure detection based on the characteristic temporal profile of pressure increase associated with confined explosion occurrences. This significantly increases false alarm immunity as well as detection security. Utilizes two pressure-sensing cells to increase detection security and redundancy. Field-programmable unit to accommodate a wide range of hazard and process conditions. Also features a history buffer for programming set point during commissioning as well as diagnosis of incident after actuation.

SmartPack represents the revolution in bagging, sewing/welding and palletizing of industrial bags. Based on the most advanced robotic system in the world, it guarantees efficiency and productivity. SmartPack is a packaging machine for bags of powders and granules completely robotic which not only bags (dosing the product and filling the bag) but also palletises the bag, all this by a single robot which integrates both functions. Its compact layout allows to install it in narrow places or on mobile repositionable platforms The versatility of the anthropomorphic robot allows to reconfigure the layout as required, by repositioning the destination pallets, the picking trays of the empty bag and the dosing heads. The flexibility of the six-axis system allows to change bag size/material in no time and handle more bagging heads by the same robot, even allowing to bag more products at the same time with the same plant. Thanks to the advanced graphic interface, the system can be easily managed by unskilled operators. Once a product has been configured according to type of packaging, packaged weight and type of palletization, SmarPack stores the data in a recipe that can later be recalled also by a bar code. Dosing process can be in different configurations , gross weight, net weight or by screw conveyor, gravity, turbine or vibration feeder. In all cases it's designed paying attention to cleaning needs. SmartPack is offered for two bag types and in different basic configurations that can be customised as required. Robotic solution for micro-ingredients recipes preparation. The most advanced system in the world!

SmartPick is the most advanced robotic solution that picks bags from one or more pallets, opens and empties them, SmartPick is covered by five exclusive patents. SmartPick is a patented robotic bag-opener, offered worldwide by F.lli Sacchi only. The bag is handled and cut by an articulated robot, this guarantees the reliability, traceability and high production levels. SmartPick is a robotic cell where bags are de-palletized and opened with a cutting system and it is composed of : One or more fix pallet stations or roller conveyors to make pallet enter the robot area One articulated robot that, thanks to a patented gripping head equipped with sensors system and to SmartPick-AT software, can recognize, depalletize and pick one bag at a time One or more bag cutting and emptying station (bag cutting hopper) One or more compacting units for empty bags Dedicated SmartPick-AT software with a simple and intuitive interface - depalletizes and cuts bags in automatic mode from one or more pallet positioned in one or more cutting stations. - manages, stores, sets recipes. - manages the traceability of raw material. - manages pallet call from the warehouse. - it's now protected by five patents which include bag-cutter system, bag gripping, bag cleaning, bag opening/cutting, bag emptying, and software. - It's currently the only bag-opening / bag-emptying system in the world certified by - several corporations in food, baby food, and pharma sector. - hundreds of customers, looking for bags lifter, have chosen SmartPick. It replaces standard bags lifter and also automatizes bag cutting. i- t's easy to clean (production change involves only suction of a hopper) and by installing more hoppers, cleaning is no more necessary! - it's modular and can be configured to handle from 1 to 20 pallet at the entry side and as many emptying stations.

SmartPick&Mix is an integrated robotic platform for the production of powder additives with complex recipes, designed to deliver maximum precision, flexibility and safety. The configuration combines a robotic SmartPick system, two high-performance industrial mixers and two SmartPack stations for controlled bag emptying, creating a compact, efficient and fully traceable production line. At the core of the system is SmartPick, which automates depalletizing, bag picking, cutting and emptying, completely eliminating manual powder handling. Robotics ensures absolute repeatability, reduced dust emissions and maximum operator safety. A SmartPowder unit feeds micro-ingredients directly into the mixer. The two SmartPack stations guarantee progressive and clean emptying, even with fine or critical powders, maintaining full flow control and preventing cross-contamination. The two mixers enable extremely flexible process management. Different recipes can be processed in parallel, pre-mixing and final mixing phases can be separated, or cycle times can be optimized to increase overall productivity. High mixing efficiency ensures consistent homogeneity, even when handling ingredients with very different physical properties. SmartPick&Mix is fully managed by a centralized automation system with recipe management, process parameter control and complete batch traceability. Every batch is repeatable, fully documented and compliant with the highest quality and regulatory standards. Designed for food, plastics, chemical and specialty industries, SmartPick&Mix is not just a system, but a true competitiveness accelerator. It reduces operating costs, improves product quality and makes the production of complex additives faster, safer and more sustainable. A solution ready for today and designed to grow with the future.

SmartPowder-Flex enables fully automatic, gram-accurate weighing and dosing of small and micro components such as pigments, dyes, flavors, additives, active ingredients, and many other low-quantity materials. The system significantly enhances product safety while increasing production efficiency by minimizing manual operations. SmartPowder-Flex is designed for use in the food, pharmaceutical, chemical, and plastics industries, where precision and repeatability are critical. In applications with particularly high requirements for hygiene, batch integrity, and strict product segregation, the Sacchi dosing system ensures full compliance with industry-specific standards and regulatory requirements. Product handling is performed by a highly sensitive collaborative robot that reacts to the slightest touch, allowing operation without a full safety enclosure. Materials are collected using a specially developed dosing shovel integrated into the robot, ensuring precise and repeatable dosing. To eliminate cross-contamination and meet stringent hygiene standards, each container is assigned its own dedicated, product-specific scoop, which the robot automatically selects and uses during dosing. A second robot manages the supply of containers or crates to be emptied. When crates are fed via a conveyor system, an almost unlimited number of containers can be automatically supplied, positioned, and processed, enabling continuous and highly flexible operation.

SmartTipping is a robotic solution for micro ingredients recipes preparation. Unlimited flexibility and modularity thanks to multi-patented robotic Smart technology designed by Sacchi. SmartTipping system coordinates dosing of "n" small containers with feeding capabilities into the robot working area, in order to execute the dosing sequence, set in the recipe. The mini-batch is collected into a bucket or in a bag, codified by bar code printing or by RFID and finally conveyed to the process machines or directly poured into the mixer. Containers-feeders can be of different types and are selected according to category of products to be dosed. Screw feeder Twin-screw feeder Belt feeder Gravity feeder Containers-feeders can be fixed or removable when necessary (they can be placed in the warehouse and taken back to the production line when necessary) SmartBatch software manages all the process. The system can be directly interfaced to the factory MES software using both standard and customized protocols.

The use of original spare parts increases the life of plants and decreases maintenance intervals. Our Technical Service helps customers to select the right spare part for each machine Our Technical Service can retrieve all kinds of original documents to help program effective maintenance services, supply spare parts and study how to improve service conditions Our know-how can also be used to boost the performance of equipment of other makes by retrofitting or revamping existing plants. A scheduled maintenance, for istance, can be a great opportunity to improve productivity by installing a drive group equipped with an electronic frequency converter that optimizes material flow. Gambarotta Gschwendt is a manufacturer, not just a reseller: our warehouse is always well equipped with components and half-processed parts and our production department can manufacture any kind of spare part in short time During a maintenance programming phase, our After Sales Service can help evaluate the need for intervention and suggest solutions to improve the profitability of a process We also provide assistance for installing spare parts or restarting the plant WHAT WE DO - Measure and make 3D drawings of existing civil works such as steel structure, existing conveyors and bucket elevator casings - Design conveyors, bucket elevators and feeders to be installed in the existing spaces - "D" series - Hinged supports - "F" series - Flanged supports - Sliding supports - Intermediate supports - Lubrification-free supports - Motors and gearboxes - Cell feeders - Simple and double flap valves - Gate and Rod valves - Diverters and Rotary valves - Shafts and wheels - Chains and scrapers - Chains and rollers One year warranty from the date of delivery In case of need for spare parts pls send an email request to spareparts@gambarotta.it

Connections for inspection, for channeling, for weighing, for bagging, vibration dampers, for offset compensation … wherever there is a need for a disjunction connection from the fixed plant there are our special connections to meet every need.

THANKS TO OUR PRESENCE IN THE FOOD & PHARMA SECTOR, WE HAVE SELECTED SEVERAL FLEXIBLE SOLUTIONS FOR UNLOADING AND LOADING FOOD AND CHEMICAL-PHARMACEUTICAL SUBSTANCES Our line includes: - Rubber, composite and PTFE hoses for liquid substances - Hoses for powders and abrasive substances - Industrial quick-release couplings for easy coupling management - Protection systems in the event of hose disconnection or impact